1. Purpose:
circles from superhard materials (SHM) are intended for highly efficient
turning and grinding of metal-and woodmachining tool from sintered alloys
and steel, and also cutting shift polyhedral plates on specific universal-
turning, flat- and circle-grinding machines.
Recommended for using in mechanical engineering, instrument-making
industry and woodworking.
Distinctive circle characteristics is a presence of two contignous
grinding layers (Fig.1.). Material characteristics of external circle layers
is up to the conditions of highly efficient grinding, internal - to the
conditions of finishing grindings.
Each of the layers is produced on definite binder that povides their
cyncronous wear during machining in total with given marks, granulerity
and concentration of synthetic diamonds and cubic boron nitride.
|
Fig.1. Fragment of working surface of two-layer circle
for face grinding:
1 - layer from large-granulated grinding powder SHM on high-modulus metallopolymeric binder; 2 - layer from small-granulated grinding powder SHM on antifrictional self-labricated polymeric binder. |
2.Circle forms and sizes:
| Form and definition | D | H | S | b | b1 | d |
|---|---|---|---|---|---|---|
|
100 | 32
34 |
3
5 |
5 | 2 | 20 |
| 125 | 40
42 |
3
5 |
10 | 5 | 32 | |
| 150 | 40
42 |
3
5 |
10 | 5 | 32 | |
| 200 | 50
52 |
3
5 |
20 | 10 | 76 | |
|
125 | 12
14 |
1,5
3 |
6 | 3 | 32 |
|
125 | 18 | 6 | 5 | 2,5 | 32 |
|
100 | 24 | 3 | 5 | 2 | 20 |
| 125 | 23
25 |
3
5 |
10 | 5 | 32 | |
| 150 | 23
25 |
3
5 |
10 | 5 | 32 | |
| 23
25 |
3
5 |
20 | 10 | 32 | ||
|
100 | 5 | 8 | 4 | 20 | |
| 150 | 5 | 10 | 5 | 32 | ||
| 200 | 5 | 20 | 10 | 76 | ||
3. Advantages:
in comparison with standart one-layer circles form SHM on organic binder,
two-layer circles provide a rise of machining productivity in 1,5-2,5 times
in account of possibility of operational combinations, increasing of grinding
depth and their self-turning and cutting ability.