Main purpose and tool properties:
class of modern high-precise dressing diamond tools of compound profile
providing the realisation of high-efficient process of shaped cutting grinding
in production on usual (grinding) equipment the most compound and labour-
consuming details of the type: locks of blades of gas-turbine engines,
bearings of motor valves, ball fingers, gears, spiral and bold-spiral
combinations, blades, details of punches and press-forms and other main
details in the conditions of large serial and mass production with exactness
in some micrometers and productivity in many times topping the productivity
of machining by blade tools..
Rollers for machining mentioned above details.
Characteristic of the process:
efficiency of using rollers is to the effect that on working surface of
circle the profile of future detail is copied with the help of roller and
then by simple cutting of grinding circle in the model with a usage of
redial (diametrical) feed in countable seconds (as the machining spreads
over the detail, passing turning, milling and other types of operation.
Technical characteristics and main sizes:
Rollers are manufactured according to the drowings agreed with the customer.
Configuration of profile is unlimited.
There are some limitation to general dimension: width (hight of roller)
should be no more than 150mm, diameter of roller 110-120 mm.
Angle roller are produced both one-and two-sided from module 1.5 to 8.0.
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Tolerance range of matching bore - H3
Parallelity tolerance - 0.003mm Planeness tolerance - 0.003mm Circular runout - 0.002mm Face runout - 0.002mm |
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Tolerance on length - 0.005mm
Tolerance on height (S)- 0.002mm Cylindricity tolerance - 0.002mm Lineraty tolerance - 0.002mm |
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Surface profile tolerance - 0.002mm
Length and step tolerance range L=0.02mm, S=0.01mm |
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Minimum radius tolerance range R=0.15mm
Angle tolerance - 3' |
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Lead tolerance +-0.002mm
Accumulative error - 0.0015/100 |
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| Runout - 0.004mm |
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Small batches of tools can be produced in 4-5 weeks. Any form of payment
is discussed during official order registration.